sanjay Ram mudkanna

Designed and deployed scalable IoT architectures for solar and biomass automation using Azure IoT Hub, Docker, and edge devices (Andino, Portenta H7). Skilled in Modbus RTU/TCP integration, BMS automation, virtual machine communication (SSH, MQTT, HTTP), and real-time control algorithms in Python. Experienced in IoT Edge module deployment, secure provisioning, anomaly detection, and cloud-connected industrial systems. Strong hands-on with field automation, edge-to-cloud orchestration, and energy optimization for large-scale industrial assets.

Executed end-to-end IoT solution deployment for industrial automation using Arduino, ESP32, and cloud platforms like ThingSpeak and Azure IoT Hub. Skilled in Python, MQTT, SMTP, and HTTP protocols for real-time monitoring and predictive maintenance. Hands-on experience with PLC/SCADA (Siemens, Mitsubishi) and Industry 4.0 smart manufacturing solutions. Strong grasp of M2M communication, anomaly detection, and big data integration for uptime improvement.

Proven experience in meeting production targets, cost/time cycle reduction, and process improvement aligned with market needs. Skilled in maintenance planning, predictive strategies, equipment inspection, and ensuring safety compliance. Actively engaged in customer reviews, addressing technical queries, and supporting new product trials and commercialization. Strong ability to align operations with strategic KPIs such as OEE (Overall Equipment Effectiveness), MTBF/MTTR, production yield, and cost-per-unit, while managing budgets effectively. Demonstrated success in driving business growth through process optimization, technology adoption, and data-driven decision-making.

Skilled in supervising production processes, scheduling workflows, and ensuring alignment with production programs and delivery targets. Experienced in coordinating vendor reviews, managing partner contributions, and maintaining strong cross-functional collaboration. Hands-on with quality systems including PPAP, FMEA, DFMEA, Poka-Yoke, SPC, MSA, and ISO/TS documentation compliance. Proficient in regulating production schedules, improving process reliability, and driving continuous quality improvements on the shop floor.